R. No. (28/271)-Nylon Polymerisation Plant 100 MT/Day

R. No. (28/271)-Nylon Polymerisation Plant 100 MT/Day

  • Description

Description

R. No. (28/271)-Nylon Polymerisation Plant, 100 MT/Day
Sr Item Unit Quantity Available

Nylon Poly equipment list :

Solid Caprolactam Feeding.
1 Bag discharge device (1204-U01) set 1
2 Lactam melter (1204-V01) ea 1
3 Immersion vessel (1204-V02) ea 1
4 Prefilter (1204-S01/S02) ea 2
5 Lactam circulation pump (1204-P01/P02) ea 2
6 Coarse filter (1204-S03/S04) ea 2
7 Lactam heater (1204-E01) ea 1
8 Expansion vessel (1204-V03) ea 1
9 Ejector (1204-J01) ea 1
10 Hot water circulation pump (1204-P03/P04) ea 2

Liquid Caprolactam Feeding.
1 Caprolactam storage tank (1511-T01) ea 1
2 Immersion vessel (1511-V02) ea 1
3 Caprolactam pump (1511-P01/P02) ea 2
4 Fine filter (1511-S01/S02) ea 2
5 Filter drying vessel ea 1

Additive System.
1 Tio2 feed hopper (1517-W01) ea 1
2 Tio2 preparation vessel (1517-V01) ea 1
3 Agitator (1517-M01) ea 1
4 Lactam water preparation vessel (1517-V02) ea 1
5 Tio2 slurry pump (1517-P10) ea 1
6 Microcut machine set 1
7 Lactam-water-Tio2 suspension vessel with pump (1517-V03/V08) set 2
8 Agitator (1517-M03) ea 1
9 Tio2 filter (1517-S01) ea 1
10 Tio2 disperging collection vessel (1517-V07) ea 1
11 Sand grinder machine set 1
12 Sediment collection vessel (1517-V05) ea 1
13 Agitator (1517-M05) ea 1
14 Tio2 pump (1517-P01) ea 1
15 Tio2 suspension vessel (1517-V04/V02) ea 2
16 Agitator (1517-M04/M06) ea 2
17 Metering pump (1517-P02/P03) set 2
18 Movable hoist ea 1
19 HAC preparation vessel (1519-V01) ea 1
20 Agitator (1519-M01) ea 1
21 HAC filter (1519-S01) ea 1
22 HAC feed vessel (1519-V02) ea 1
23 PTA+SEED vessel with agitator set 3
24 Mixer vessel with agitator. set 1
25 PTA+SEED filter ea 1
26 PTA+SEED pump ea 1
27 PTA+SEED feeding hopper ea 1

Polymerization.
1 Lactam heater (1523-E01) ea 1
2 Mixing vessel (1523-V01) set 1
3 VK tube (1523-R01) ea 1
4 Packed column (1523-C01) ea 1
5 Safetry valve immersion vessel ea 1
6 Vapour cooling (1523-E08) ea 1
7 Reflux vessel (1523-V03) ea 1
8 Immersion vessel (1523-V04) ea 1
9 Collecting vessel (1523-V05) ea 1
10 HTM expansion vessel (1523-V02) ea 1
11 HTM heater (1523-E05/E06/E07) ea 3
12 HTM circulation pump & strainer(1523-P01~P06) set 6
13 HTM evaporator (1523-E02~E04) ea 3

Hot Water Circulation.
1 Water circulation pump (1544-P01/P02) ea 2
2 Water expansion vessel (1544-V01) ea 1
3 Water cooler (1544-E01/E02) ea 2

Chip Production.
1 Product discharge pump (1554-P01/P02/P03) ea 3
2 Viscosimeter (1554-A06) ea 1
3 Polymer filter (1554-S01/S02) ea 2
4 Die head (1554-A01/A02) ea 2
5 Underwater granulator, USG 600 (1554-A03~A05) set 2
6 Granulator dryer (1554-D01/D02) set 2
7 Oversize separator (1554-S03/S04) ea 2
8 Ejector (1554-J01/J02) ea 2
9 Preheating oven (1554-F01) ea 1
10 Movable hoist (1554-X01) ea 1
11 Movable hoist (1554-X02) ea 1
12 Movable hoist ea 1

Cutter Water Circuit.
1 Water vessel (1559-V01) ea 1
2 Water circulation pump & strainer(1559-P01~P03) set 3
3 DM water strainer (1559-S01/S02) ea 2
4 DM water cooler (1559-E01/E02) ea 2
5 Fine filter (1559-S03/S04) ea 2

Extraction.
1 Chip/water vessel (1568-V01) ea 1
2 Rotary lock feeder (1568-X01) ea 1
3 Chip/water slurry pump (1568-P01) ea 1
4 Extraction water tank (1568-V02a/V02b/V03/V04) ea 4
5 Water drainage (1568-S01) ea 1
6 Extraction tube, 1st state (1568-R01) ea 1
7 Rotary lock feeder (1568-X02) ea 1
8 Chip water slurry pump (1568-P02) ea 1
9 Heat exchanger (1568-E01) ea 1
10 Ext. water feed pump & strainer (1568-P04/P08/P09) set 3
11 Extraction water filter (1568-S02/S04) ea 2
12 Extraction tube, 2nd state (1568-R02) ea 1
13 Water separator (1568-S03) ea 1
14 Extraction water cooler (1568-E05/E06) ea 2
15 Extraction water pump (1568-P12/P13) ea 2
16 Rotary lock feeder (1568-X03/X04) ea 2
17 Chip water slurry pump (1568-P06/P07) ea 2
18 Heat exchanger (1568-E02) ea 1
19 Immersion vessel (1568-V05) ea 1
20 Water cooler (1568-E03/E04) ea 2
21 Water filter (1568-S05/S06) ea 2
22 Water circulation pump (1568-P10/P11) ea 2
23 Demin water pump (1568-P15/P16) ea 2
24 Demin water filter (1568-S07/S08) ea 2
25 Waste water tank (1568-V06) ea 1
26 Waste water pump with filter (1568-P14) set 1

Drying.
1 Drying tube (1573-D01/D02) ea 2
2 Water separator (1573-S01/S02) ea 2
3 Rotary lock feeder (1573-X01/X02) ea 2
4 Nitrogen filter (1573-S03/S04) ea 2
5 Heat exchanger (1573-E01/E02) ea 2
6 Heat exchanger (1573-E06/E07) ea 2
7 Nitrogen circulation blower (1573-K01~K03) ea 3
8 Nitrogen circulation blower (1573-K04/K05) ea 2
9 Nitrogen cleaning unit (1573-U02) set 1
10 Cooling column (1573-C01) ea 1
11 Economizer (1573-E03) ea 1
12 Immersion vessel (1573-V01) ea 1
13 Cooler (1573-E04a/E04b) ea 2
14 Water circulation pump (1573-P01/P02) ea 2
15 Water Filter (1573-S05/S06) ea 2
16 Cooler (1573-E05) ea 1
17 Chilled water circulation pump (1573-P03/P04) ea 2
18 Water cooling unit (1573-U01) set 1

Chip Cooling.
1 Chip cooling silo (1588-V01/V02) ea 2
2 Dust filter (1588-S01/S02) ea 2
3 Nitrogen cooler (1588-E01/E02) ea 2
4 Nitrogen circulation blower (1588-K01/K02) ea 2
5 Pressure vessel (1588-PV1/PV2) ea 2
6 Rotary lock feeder (1588-X01/X02) ea 2
7 Chip feeding hopper ea 1

HTM System.
1 HTM heating oven (3002-F01/F02) ea 2
2 Chimney ea 2
3 HTM circulation pump & strainer(3002-P02/P03) ea 2
4 HTM tank (3002-V01) ea 1
5 HTM vent condenser (3002-E01) ea 1
6 HTM expansion vessel (3002-V02) ea 1
7 HTM feed pump (3002-P01) ea 1
8 HTM drain tank (3002-V03) ea 1
9 HTM transfer pump (3002-P04) ea 1
10 Fuel oil vessel with heater (3023-V01/E01) set 1
11 Fuel oil filter (3023-S01) ea 1
12 Fuel oil preheater. ea 2
13 Fuel oil transfer pump (3023-P01) set 1
14 Fuel oil high pressure pump set 2
15 Blower ea 2
16 Movable hoist ea 1
17 HTM pump water cooler ea 1
18 Cooling water expansion vessel ea 1
19 Cooling water circulation pump ea 1

Nylon Recovery equipment list :

Depolymerization.
1 H3PO4 vessel (3112-V01) ea 1
2 HTM evaporator (3112-E02) ea 1
3 Depolymerization reactor (3112-R01) ea 1
4 Fan (3112-K01) ea 1
5 Suction hood (3112-A01) ea 1
6 Column (3112-C01) ea 1
7 Condenser (3112-E03) ea 1
8 Steam superheater (3112-E01) ea 1
9 Cooler with filter (3112-E05/E06) set 2
10 Oil trap (3112-S01) ea 1
11 Steam preheater (3112-E04) ea 1
12 Solid waste depolymerization reactor (3112-R02) ea 1
13 Reactor hydraulic pump (3112-P05) ea 1
14 Blower. ea 1
15 Column (3112-C02) ea 1
16 Steam superheater (3112-E12) ea 1

Chemical Treatment and Filtration.
1 Collection vessel (3112-V03) ea 1
2 Crude lactam pump (3112-P01) ea 1
3 Filter aid vessel (3112-V06) set 1
4 KMNO4 vessel (3112-V05) set 1
5 Metering device (3112-W01/W02) set 2
6 Refining vessel (3112-V04) ea 1
7 Agitator (3112-M01) ea 1
8 Collection vessel (3112-V07) ea 1
9 Agitator (3112-M02) ea 1
10 Crude lactam pump (3112-P02/P03) ea 2
11 Filter machine (3112-S02) set 1
12 Vacuum pump (3112-K02) ea 1
13 KMNO4 water mixer vessel with agitator ea 1

Extraction Water Storage.
1 Extraction water storage tank (3132-T01) ea 1
2 Extraction water pump & strainer (3132-P01/P02) set 2
3 Recovered extraction water vessel (3132-T02) ea 1
4 Extraction water pump (3132-P22/P23) ea 2
5 Extraction water filter (3132-P01/P02) ea 2

Evaporation.
1 1st column (3132-C01) ea 1
2 2nd column (3132-C02) ea 1
3 3rd column (3132-C03) ea 1
4 1st column heat exchanger (3132-E01/E10) ea 2
5 2nd column heat exchanger (3132-E03) ea 1
6 3rd column heat exchanger (3132-E09a/E09b) ea 2
7 Condenser (3132-E02/E11) ea 2
8 Ejector (3132-J01) ea 1
9 Ext. water feed pump (3132-P03/P04/P16/P17) ea 4
10 Filter ea 1
11 Reflux pump (3132-P05/P06) ea 2
12 Condensate pump (3132-EP18/P19) ea 2
13 Reflux collecting vessel (3132-V01) ea 1
14 Sealing vessel (3132-V02) ea 1
15 Condensate collecting vessel (3132-V08) ea 1

Oligomer Separation.
1 Oligomer Separator (3132-R01) ea 1
2 Agitator (3132-M01) ea 1
3 Oligomer filter (3132-S01) ea 1
4 Oligomer pump (3132-P07) ea 1
5 HTM circulation pump & strainer (3132-P09~P12) set 4
6 HTM heater (3132-E05) ea 1
7 HTM heater (3132-E06) ea 1
8 HTM expansion vessel (3132-V03) ea 1

Predewatering.
1 Column (3132-C04) ea 1
2 Heat exchanger (3132-E07a/E07b) ea 2
3 Condenser (3132-E08) ea 1
4 Water ring pump (3132-K01/K02) ea 2
5 Reflux vessel (3132-V06) ea 1
6 Collection vessel (3132-V05) ea 1
7 Lactam water feed pump (3132-P13/P14) ea 2
8 Filter (3132-S02/S03) ea 2

Continuous Distillation.
1 NAOH vessel (3162-V11) ea 1
2 NAOH dosing pump (3162-P11/P16) ea 2
3 Collecting vessel (3162-V01) ea 1
4 Lactam feed pump (3162-P01/P02) ea 2
5 Lactam filter (3162-S01/S02) ea 2
6 Predestillation column (3162-C11) ea 1
7 Main distillation column (3162-C12) ea 1
8 1st evaporator (3162-E11) ea 1
9 2nd evaporator (3162-E14) ea 1
10 1st condenser (3162-E12) ea 1
11 Lactam condenser (3162-E15) ea 1
12 1st lactam circulation pump (3162-P12/P13) ea 2
13 2nd lactam circulation pump (3162-P14/P15) ea 2
14 Immersion vessel (3162-V04/V05) ea 2
15 Reflux collecting vessel (3162-V12) ea 1
16 Ejector (3162-J01a/J01b) set 2
17 Water ring pump (3162-K01~K04) ea 4
18 Sealing vessel (3162-V08) ea 1
19 Residue vessel (3162-V13) ea 1
20 Residue evaporator (3162-E16) set 1
21 Heat exchanger (3162-E05) ea 1
22 Water circulation pump (3162-P06/P07) ea 2
23 Expansion vessel (3162-V09) ea 1
24 Cooler (3162-E03/E04) ea 2

Distillation Lactam Storage & Hot Water System.
1 Collecting vessel (3162-V06/V07) ea 2
2 Lactam feeding vessel (3162-V10) ea 1
3 Lactam circulation pump (3162-P08/P09) ea 2
4 Lactam feed pump (3162-P04/P05) ea 2
5 Immersion vessel ea 2
6 Ejector (3162-J02) ea 1
7 Hot water circulation pump (3162-P17/P18) ea 2
8 Expansion vessel (3162-V14) ea 1

Extraction Water Recovery System.
1 Recovered water collecting vessel (4012-V01) ea 1
2 Recovered water collecting vessel (4012-T02/T03) ea 2
3 Recovered water filter (4012-S01/S02) ea 2
4 Recovered water pump (4012-P01/P02) ea 2

Waste water System.
1 Impure waste water vessel (5010-V01) ea 1
2 filter ea 1
3 Waste water pump (5010-P01/P02) ea 2

Chilled water System
1 Chilled water pump (3810-P10/P11) ea 2
2 Chilled water expansion tank (3810-V01) ea 1

Demin Water System.
1 Demin water vessel (4010-V01) ea 1
2 Demin water vessel (4010-T01/T02) ea 2

Cooling Water System.
1 Cooling tower (4710-E10~E12) set 3
2 Cooling water pump (4710-P10~P12) ea 3

Steam Condensate System.
1 Steam condensate vessel ea 1
2 Condensate water collecting vessel with pump set 1