28/322: PET Polymerisation & Barmag Spinning Lines
ZIMMER CP PLANT
Continuous Polycondensation Plant
1. Technology • 5 reactor technology from M/S Zimmer ( Esterif1cat1on-1, Eslerification-2, Prepolycondensation-1, Prepolycondensation-2 & Finisher)
2. Max. Product discharge pump capacity • 240 TPD
3. Max operated capacity of CP . 240 TPD
4. Chips Cutter: 2 no USG 150 with con,mon chips dryer, intermediate dual chips collecting silo & chips conveying system tv1ax. chips cutting Capacity – 85 90 TPD
5. Chips bagging system: 1 No. for 1.0 – 1.1 MT jumbo bag.
6. PTA Conveying: Two stations for direct PTA conveying from PTA tankers and two PTA charging hoppers Vo/ith feeders for PTA conveying from PTA bags to storage sil o
7. Column Condenser: Air Cooled with stand by water cooled.
8. Commissioning: November 1996
Total POY Spinning Lines-12
Max. Direct Melt Spinning Capacity : 195 TPD (Can go to 240 TPD with some Modification & product mix.
Technology : Spinning: Zimmer
Take Up & Winders : Barmag
1. (Six)6 Nos. Direct POY Spinning Lines:
a. No of lines: -6 nos. each of-24 positions & HTM boiler, 8 ends per position, each position equiped with intermingling jet & spin finish pump, 4 lines equipped with Mod-5 dosing system but isolated.
b. Denier: 2 lines suitable for 250 denier. 4 lines suitable for 130 denier but each position is suitable for 250 denier
c. Winder• CW6 Barmag 8 end winder of 1200 mm chuck length for 15 kg package wt on 110 mm dia. Paper tube.
d. Godets Duo
e. Quenching • Cross flow
f. Pitch • 1000 mm
g. Spinneret dia.. 80 1nm
h. Spinneret holes : 34. 36, 48, 72, 96 no
1. POY denier produced : 120/36, 120/72.130/36. 230/34. 250/34. 250/48,
2. (Two)2 Nos. Direct POY Spinning Lines :
a. No. of Lines: 2 nos each of 24 positions & HTM boiler, 8 ends per position, each position equipped with intermingling jet & spin finish pump, 2 lines equipped with Mod-5 dosing system but isolated.
b. Denier. 2 lines suitable for 230 denier.
c. Winder: SW6 Barmag 8 end winder of 1200 mm chuck length for 15 kg package wt. on 110 n1m dia . Paper tube.
d. Godets : S type
e. Quenching : Cross flow f Pitch : 1000 mm
g. Spinneret dia.: 88 mm.
h. Spinneret holes. : 36 nos.
I. POY denier produced : 130/36, 150/36
3. (Two) 2 nos. Direct POY Spinning Lines :
a. No. of Lines: 2 nos. each of 20 positions & HTM boiler, 6 end per position. Line-59 equipped with intermingling jet & spin finish pump. Line-58 equipped with spin finish pump without intermingling jets.
b. Denier: Line-58 suitable for 250 denier, Line-59 suitable for 130 denier but each position 1ssuitable for 250 denier.
c. Winder- CW6 Barmag 6 end winder with 920 mm chuck length for 14 kg package wt. on 94 mm dia Papertube.
d. Godets Duo
e. Quenching . Cross flow
f. Pitch • 900mm
g. Spinneret dia.: 100 mm
h. Spinneret holes. : 34, 36, 100 160 nos.
i. POY denier produced: 130/36, 250/34, 250/100, 120/160, 160/160 Additional equipments for line-58 for chips spinning
j. Chips conveyingsystem 1 no.
k. Air drying unit: 1 no.
Chips dryer• 1 no. Capacity- 16 TPD
m. Extruder• 1 no. Capacity- 16 TPD
4. (Two)2 nos. Direct POY Spinning Line :
a. 3 position Line-62 along with manifold, S.F pumps, intermingling jets. S type godets, SW6 barmag winders with 1200 mm chuck length for 15 kg package wt on 110 mm dia, paper tube. Suitable for 250 lo 600 denier with 105 mm dia 68 hole spinnerets.
POY denier produced :.§..Q0/6!3
b. 4 position Line-61 along with manifold. S.F. pumps, intermingling jets, duo godets, and CW6 Barmag winders with 1200 mm chuck length for 15 kg package wt on 110 mm dia. paper tube. Suitable for 130 to 250 denier with 80 mm dia. 34. 36, 48, 72, 96 hole spinnerets.
J. POY denier produced 130/36, 230/34, 250/34, 250/48
c. One common HTM boiler for these two lines.
5. Utilities :
a. HTM Heater : 2 nos HTM Heaters each having 3 5 MKCAL capacity F.0 fired HTM heaters from Thermax, commissioned in 1996, ; 1 no coal fired all POY sp1nn1ng heater having capacity 3 5 MKCAL from Heal Max
b. AHU 5 nos. AHU of blue star design to supply quench air to lines.
c. Air Compressors: 7 nos oil free air co,npressors with �0.5 bar d scharge
pressure from Chicago Pneun1atics , 1 no. oil free air compressor from
Chicago pneumatics to supply oil free air with 3.5 bar discharge pressure for intermingling jets.
d. Chille rs: 3 nos. new chillers each having 637 TR capacity from Carner with LT power supply; 1 no chiller having 200 TR capacity from York w th HT power supply, 1 no old chiller having 500 TR capacity from York with HT power supply. Chillers are equipped with 5 nos. chilled water circulation pumps with piping.
e Cooling Tower: 6 cell common cooling tower along with cooling water circulation pumps & piping for utility & process cooling water
f. Air drying unit for i11stru1nent air for CP & POY – 1 no..
g. Nitrogen plant for PTA conveying, vacuum braking & sealing -1 no .